Features:

1) Max. 5 Axis; 1M Hz output frequency for each axis; 2-4 Axis linear interpolation, any 2

axis circular interpolation;

2) 7 inch full color display screen; resolution ratio: 1024*600, 40 operation keys;

3) 24 photoelectric isolated digital inputs, 21 photoelectric isolated digital outputs;

4) Analog spindle control 0-10V spindle control, also support PWM Output;

5) Magazine type: Supports multiple spindle mode, support straight Tool Magazine, gantry type Magazine, disk type magazine;

6) Probe Mode: Supprt Floating Probe and Fixed Probe;

7) Backlash compensation methods: direction gap compensation, radius gap compensation, length compensation;

8) Interpolation Algorithm: S type, circular hard algorithem, circular soft algorithm;

9) Language: Chinese, English;

10) Software Alarms: Program Error, operation Error, overtravel Error, Driver Error and so on;

11) Network: Support file share and online machining the remote files by Ethernet;

12) Spindle control mode support Multi-speed (3 lines 8 kinds speed), 0-10V Analog output, and servo spindle output;

13) Compatible with standard G-code, support popular CAD/CAM software, such as ArtCam, MasterCam, ProE, JDSoft SurfMill, Aspire, Fusion 360 and so on;

14) The control system can preview the processing path before machining, and it makes the system more steady, working smoothy and precise;

15) Support high speed machining in continuous Polyline segment, system can choose a most efficient algorithm automatically from different kinds Polyline segment algorithm;

16) Support un-limited size file for machining;

17) Support Pause Breakpoint resume, “Power Cut” recovery, Start from the specific line;

18) Support time-lock function;

19) Support 4 kinds operation rights: visitor, operator, admin, super admin;

20) Support function of “Try cutting” (handwheel guiding) and “Single-stage processing mode” and so on;

21) Support the fuction of Back to orignal point

21) The Power Supply for the controller is 24VDC, minimum Current is 0.5A;

22) The Power Supply for IO Port is 24VDC, minimum current is 0.5A; By the IO power

supply,system already supply the power to IO ports.So no need the external power supply.

1.No need external power supply for the keyboard. Series Port will supply 5V voltage to Keyboard, but make sure that between Pin5 or Pin9 and Pin1 or Pin6 there is 5V voltage;

2.The software version should be 20210930 or latest version.
Cable Length: 500mm

DDCS-Expert wiring board, there are about 7 parts as following:

1) System Power and IO Power supply input Ports;

2) Driver Signal output Ports;

3) Input and Output Ports;

4) Spindle Output Ports; 5) MPG Port;

6) Ethernet and USB interface;

7) HMI/RS232 interface.

Power Supply Input

DDCS-Expert needs two power supplies,Main power is for controller system,IO Port power is for Input and Output and MPG ports. Both power supply is 24VDC,current is 3A.In the System Power input port ,the marked 24V and GND is the main power input ports;In the IO power input ports,the COM+ and COM- is the power input ports for Input/Output Port and MPG.Please keep in mind,only when the two power supplies are connected correctly the controller can be work properly.

Many new users only give system power,then the limited switches,the relay,and MPG and spindle don’t work at all,then please go to check if you also give power to IO ports.

IO power gives the power to all the IO ports,include the Limited switch,Relay,MPG,Etop and all other Input and output Ports,without it,spindle,MPG,Input and Output ports cannot work.

In order to avoid electrical noise it is highly recommended to use two separate 24V power supplies.

In order to avoid high-frequency electrical noise from power supply cable,it is highly recommended to intall a noise filter at the power input to the switch power supply.

In Analog Spindle, the speed controlling output terminal can output 0-10V. It can adjust the speed of the spindle motor by sending the voltage between 0 and 10V to the VFD according the the Spindle Speed Setting.

Controlling the speed of a spindle with a VFD (variable frequency drive) only needs the Start / Stop signal and the 0-10V signal to control the frequency.

FOR port is same wiring methods as the normal Output Ports.

FOR is for spindle forward rotation output or start / stop output;

Analog circuit is isolated with Power supply output,Never short connect the ACM and COM- ( DCM )；

If only need the Start and Stop command for the spindle, then just connect FOR output port of the controller with Start input port of the inverter.

Important:

The “ VSO ” and “ PWM ” only one port is avaiable for one configuration. Use “ VSO ” port or “ PWM ” port, the two ports cannot be used at the same time.

In the IO port Page, we already define the Out20 as “ Spindle section speed 1 ”,Out 19 as “ Spindle section speed 2 ”,Out18 as “ Spindle section speed 3 ”.The the wiring for the Multi-Speed Spindle as follolwing

By Configuration of more Spindle Output ports, the spindle control output terminal offers connections for Start / Stop of Cooling ( M8 / M9 ) and Start / Stop of Lubrication ( M10 / M11 ) and so on.

For example, it can be used for a Relay output port. Figure 4-12 shows the wiring methods.

If Relay Power Supply is 24VDC:

DDCS Expert Input and Output are the user-defined IO ports,as our example here,we already set OUT10 as the “Cooling on/off” output port,and we already set the OUT01 as Vacuum valve on/off” output port.

If Relay Power Supply is not 24VDC:

The users need to use an external power supply,then please contact us to get the Schematics drawing.

Stepper / Servo Driver Wiring

The stepper / servo control output, we cite differential Pulse and Direction output method

as Figure 1-12, Max. 1Mhz per axis. There is 3 or 4 or 5 axis for optional.

The Figure 1-12 we took X axis as the example, the Y, Z, A, B as the same wiring methods.

The Pulse and Direction signal output voltage is ± 5V.

DDCSE Input and Output are the user-defined IO ports, In our example, we already set IN24 as the “ 5th axis servo alarm signal ” input port.

DDCSE Input and Output are the user-defined IO ports, In our example, we already set IN23 as the “ External Start ” input port, IN22 as the “ External Pause ” input port, and IN21 as “ External Stop ” input Port.

Please choose the external buttons which is 24VDC Power supply input. Then no need an external power supply for them.

1) All the input signal COMMON termimal is COM-, not GND; Never short connect GND and COM-;

2) The MPG need the power from IO power port ( COM+ / COM- ), or the MPG cannot work;

3) Because of the limit of the pins, if X10 and X100 is not selected, the system just select X1 by default.

4) With the MPG, and press the “Try Cut” key, the system can change to “Handwheel guiding” modePlease Turn the Handwheel to counterclockwise direction, the Try Cut (Handwheel guiding) can be active.